export@hvrmagnet.com

Heavy Steel Plate Handling: A 30T Magnetic Lifting Beam Success Story

At a busy steel service center, workers faced daily struggles unloading massive 50mm-thick steel plates from delivery trucks. Each plate weighed up to 30 tons - about as much as five adult elephants. The traditional method using chains and hooks was slow, dangerous, and required multiple workers to guide the unstable loads. "We held our breath every time we moved these plates," recalled the site supervisor. "One wrong move could be catastrophic."

A Safer, Smarter Solution

HVR specially designed magnetic lifting beam changed everything. The heavy-duty system features two key designs: First, its dual-hook design connects securely to the overhead crane at two points instead of one, eliminating dangerous swinging during transport. Second, the powerful electro permanent magnets provide consistent, reliable holding force across the entire plate surface - no more worrying about sudden slips or drops.

A Typical Unloading Process

Picture this: A truck arrives carrying several massive steel plates. The crane operator positions the magnetic beam over the first plate. With a button press from the wireless remote, the powerful magnets engage instantly. The dual-hook system keeps the beam perfectly balanced as it lifts the 30-ton plate smoothly from the truck. Workers no longer need to risk their safety guiding the load - they simply watch from a safe distance as the operator carefully maneuvers the plate to its storage location. The entire unloading process that used to take 20 minutes now completes in just 2 minutes.



Since installing the magnetic lifting beam six months ago, the steel center has seen dramatic improvements. Most importantly, they've eliminated near-miss incidents during plate unloading. Productivity has increased by 60%, allowing them to process more deliveries each day. The site manager notes an unexpected benefit: "Our truck drivers love it too - they spend less time waiting and can make more runs per day."
The lifting beam was engineered specifically for demanding industrial environments. The dual-hook system provides unmatched stability when handling thick plates, even in windy conditions. Rugged construction withstands the bumps and scrapes of daily use in busy yards. Unlike traditional electromagnets that drain power constantly, our system only uses electricity during pickup and release, making it incredibly energy-efficient.


This successful implementation shows how modern magnetic technology can transform even the toughest material handling jobs. The steel center is now exploring additional applications for similar systems throughout their facility. As more industries recognize the benefits of safe, efficient heavy load handling, solutions like this are becoming the new standard for responsible operations.




Related Products





Talk with a magnet specialist

Work directly with our experienced team to solve your toughest engineering challenges

CONTACT US

© HVR Magnetics Co.,Ltd., 2016