As the economic situation changes, shipbuilding and repair are rapidly growing in the manufacturing industry. With the sharp increase in orders, there are also demands for better production efficiency, safety, and energy savings. Based on my recent visits to several shipyards, over 95% are still using old electromagnetic lifting tools from 20 years ago. During discussions, shipyard operators expressed the problems they face with these old tools and how they hope new equipment and products can help. Let’s look at the main benefits of switching to electro-permanent lifting magnets.
Main Advantages of Electro-Permanent Lifting Magnets:
- Energy Efficient and Saves Power:
One of the biggest reasons shipyards are switching to electro-permanent lifting magnets is their energy efficiency, which meets the government’s energy-saving and emission reduction policies. These magnets only use power during the magnetizing and demagnetizing process. During normal lifting, they don’t consume any electricity. Compared to old electromagnetic tools, they can save up to 90% on energy costs. This smart design greatly reduces energy expenses.
- Easy to Operate:
These lifting magnet tools are very easy to use. They come with wired or wireless remote controls. Workers can control the lifting, moving, and magnetizing or demagnetizing processes from a distance without touching heavy objects. This greatly reduces the physical effort needed and improves safety. Some magnetic systems even contain smart control systems that automatically adjust the magnetic force based on the weight and shape of the object being lifted. This improves accuracy and efficiency in operations.
- Highly Adaptable:
Electro-permanent lifting magnets can handle objects of various shapes, sizes, and weights. The magnetic poles and strength can be adjusted to suit different needs, ensuring the best performance in different situations.
- Low Maintenance Costs:
They are designed to be compact, small, and lightweight, which makes them easy to install and maintain. They don’t have any moving parts or complex mechanical structures inside, so they are less likely to break down. This means that as long as you keep the bottom of the magnet clean, you don’t have to worry much about internal damage or repairs.
Conclusion
Shipyards are adopting electro-permanent lifting magnets mainly because of their energy efficiency, ease of operation, adaptability, and low maintenance costs. These benefits make them a great choice for shipyards and other heavy industries. If you’re looking to improve efficiency, safety, and save on energy costs, they are a smart upgrade for your operations.
If you have any questions or need more information about electro-permanent magnetic solutions, feel free to contact us!
